Window Production Machines

CNC Working Center for Window Frames OPERATOR


 
Today many companies are requiring a high level of versatility and flexibility in production techniques particularly in the manufacture of window frames. After careful analysis of the markets requirements, SAOMAD developed the electronic working centre OPERATOR for the production of window frames. The OPERATOR is not only a CNC working centre, but a completaly new way of understanding and organising the various working processes in the production of a window. Supplied in the right composition and in accordance with customers specific requirements, the OPERATOR offers the possibility to produce in volume or singular production all the different elements of a window, irrespective of quantity of orders or the dimension of the component to be made. The main features of this working centre are its high level of flexibility, simple operation, build quality and the small amount of floor space that it occupies. The software is also extremely "user friendly2 and precise.
 
TENONNING CARRIAGE
 
The sliding of the carriage is based on linear integral guides double feedback balls that allows an high precision, reliability all over the time.
The advancement of the tenoning carriage has two indipendent speeds: one under the saw and another under the tenoning shaft. Speeds are regulated by means of two trimmers, settable according to the kind of wood and to the wear of the used tools. Either the approaching speed or the return speed and its change are made by adjustable inclines for acceleration and deceleration that assure a fluid advancing without vibration and allow a good finishing in tenoning.

 
CUTTING OPERATIONS
 
Cutting saw with vertical pneumatic setting with the possibility to produce tilted tenons - 60 degrees.

 
TENONING SHAFT
 
Tenoning shaft with a diameter of 50 mm, lenght 320 mm. Position controlled via a vertical encoder. Max tool dia. 350 mm. Standard motor power 5.5 kW.
  
TILTED TENONS
 
Possibility to carry out titled tenons by the +/- 60° inclination of fence.
 
ADVANCING
 
Advancing of the wooden components in the profiling side via an extremely sturdy feeding system using ruber feed wheels with adjustable air pressure. The wheels thelmselves have a small diameter and reduced interaxis to give perfect and smooth feeding of the piece in the profiling section. The system is based on reinforced and tempered gearings that turn on 2RS bearings, self lubricated for life. The machine bed is made from rectified, high resistance steel and has air blowers tokeep the feeding surface clean. A clutch mechanism ensures that no damage can be done to the feeding system in the event of an unforeseen stop or overload.

 
DECIDE WHICH KIND OF MACHINE YOU WANT!
 
Squaring of the sash transom in the tenoning side - clamping of the piece being worked is by pneumatic pressure wheels. The sash (component can automatically be transferred from the tenoning side to the profiling side, with also the possibility of processing sashes) components at the same time on each part of the machine e.g. on the tenoning side and on the profiling side.
  

OPERATOR 4

  OPERATOR 5

      
OPERATOR 5S





    
TECHNICAL DATA
 
Cutting unit

Motor power  3 kW
Rpm saw motor  3000/min
Ø circular saw blade  400 mm
Cutting height  125 mm
Pneumatic set of the saw 8+8  125 mm
 
Tenoning shaft
 
Quantity  01
Shaft diameter  50 mm
Shaft lenght                            320 mm
Motor power  5,5 kW
Rpm shaft motor  3600/min
Ø max of tools
 350 mm
 
Profiling shafts
 
OPERATOR 4
 1
OPERATOR 5
 2
OPERATOR 5S
 3
Shaft diameter                                       50 mm
Shaft lenght  320 mm
Motor power  5,5 kW
Rpm shaft motor  6000/min
Diameter max tools  240 mm
Diameter base tools  110-140 mm
 
Glass stop recovery unit
 
Quantity  01
Diameter glass stop  recovery unit  200 mm
Motor power  2,20 kW  
Rpm shaft motor  6000/min
 
Fittings on request
 
Cutting height 150 mm
Enlarged table for squaring
Horizontal encoder controlled sets for saw
Electronic fence for the lenght of the wood
Additional profiling shafts 320 mm long
Hardware unit 170 mm long
Automatic suction hoods
Profiling counter-guide with encoder controlled set
Execution in accordance with CE Safety Norms
Return unit
Anti-chip unit 170 mm long (available for model OPERATOR 4)
 
We reserve to make any changes for improvement.

   
Brochure    

Copyright © Saomad 2 srl  | Via Frattina, 58 - 35011 Campodarsego (PD) Italy | Reg. Imprese di Padova N. / C.F. / P.I. 02433840283 | Cap. soc. euro 100.000,00 i.v.